ATD-2 Tester

Electronic and Vacuum Turbocharger Actuators Tester ATD-2

Turbocharger Actuators Diagnostics

ATD-2 is a diagnostic device designed for testing and adjustments of electronic and vacuum turbocharger actuators.

Innovative Solutions

The tester has been engineered for intensive workshop use, ensuring high operational ergonomics and compatibility with a wide range of actuators used in turbochargers.

The implemented technical solutions enable quick test setup, precise diagnostics, and safe handling of various actuator types.

Application Scope

ATD-2 is suitable for diagnostics of turbocharger actuators used in passenger cars, heavy-duty vehicles, agricultural machinery, and other applications. The device supports 12V and 24V electronic actuators, as well as vacuum actuators equipped with a position sensor.

ATD-2 tester device

What is ATD-2 used for?

The device is designed for diagnostics of turbocharger actuators. It enables:

  • position control of electronic and vacuum actuators
  • verification of the full actuator movement range
  • monitoring of actuator current consumption
  • evaluation of variable geometry mechanism and wastegate valve operation

In practice, it allows rapid detection of sticking mechanisms, excessive mechanical resistance, and electrical faults, increasing repair efficiency and reducing the risk of misdiagnosis.

Supported Actuator Types

ATD-2 is designed to operate with a wide range of actuators used in boost systems, including:

  • 12V and 24V electronic actuators
  • vacuum actuators equipped with a position sensor
  • actuator motors: DC, BLDC, UVW, and stepper motors

Depending on the tested actuator model, the device enables both direct motor control and communication via the following protocols: CAN, LIN, PWM, SENT, and UART.

Diagnostic Functions

Electronic Actuators

The device provides the following functions:

  • automatic full-range movement test
  • actuator position control
  • current consumption measurement during operation
  • real-time position signal reading

Vacuum Actuators

Available functions include:

  • controlled vacuum generation
  • mechanical travel range testing
  • position sensor signal reading

Automatic Identification

The tester automatically detects:

  • connected adapter
  • actuator control type
  • compatible models in the internal database

This solution accelerates selection of the correct actuator configuration, simplifies the diagnostic process, and reduces the risk of testing errors.

Innovative Solutions
in the ATD-2 Tester

The ATD-2 tester incorporates a range of enhancements and practical solutions for fast and efficient diagnostics of turbocharger boost control actuators.

The implemented solutions are designed to reduce test time, simplify operation, and minimize the risk of diagnostic errors.

Single Measurement Cable and Adapter Set

The use of a single measurement cable combined with a dedicated adapter set reduces the number of wires and keeps the workstation organized. The adapters occupy minimal space, ensuring convenient operation and easy storage.

Intelligent Adapters

The use of intelligent adapters eliminates the need for multiple cable variants with identical connectors. The ATD-2 tester automatically selects the appropriate control and measurement signals based on the connected adapter and actuator.

Adapter Recognition

The tester identifies the connected adapter and indicates the required type for a given actuator model. If an incorrect adapter is detected, the test will not start.

Automatic Actuator Detection

The device detects the type of connected adapter and the characteristics of the actuator control signal. Based on this information, a list of compatible actuator models is displayed, enabling quick selection of the correct model.

Text Search Function

The built-in search function allows quick retrieval of actuator and turbocharger models from the device database.

ATD-2 tester front view

ATD-2 adapter set

38

adapters
included

300+

supported
actuator models

Technical Specification

Supported actuator types electronic (communication interface)
electronic (motor terminals + position sensor)
vacuum-operated (with position sensor)
Actuator supply voltage 14.4 V / 28.8 V
Position sensor supply voltage 3 – 28 V
Output current 5 A (continuous)
Generated vacuum range -0.4 to -0.8 bar
Supported communication protocols CAN, PWM, SENT, LIN, UART, analog, pulse
Supported actuator motor types DC, BLDC, UVW, Stepper
Number of actuator connectors 2× electrical connector (Port A, Port B)
1× pneumatic vacuum connector (Vacuum)
User interface graphical LCD display, 16-key keypad, 4 RGB status indicators, audible signaling
Interface language Polish, English
Auto-detection Yes (adapters / actuators)
Text search Yes
Short-circuit detection Yes
Overcurrent protection Yes
Software updates Yes
Compliance CE; EMC, LVD, RoHS

Rated Data

Electrical power supply

Supply voltage 80…260 V AC, 50…60 Hz
Maximum power consumption 120 W (at 230 V / 50 Hz)
Typical power consumption (no load) 4 W

Compressed air supply

Maximum pressure 0.7 MPa / 7 bar / 100 psi
Typical operating pressure 5 bar (+/- 10 %)
Nominal consumption 10 l/min (during vacuum generation)
Type of working medium filtered, oil-free, dried air

Electronic actuator connectors

Connector type 2× DIN 7-pin socket
Maximum input voltage 30 V
Maximum output voltage 30 V

Pneumatic connector for vacuum actuators

Connector type 6 mm push-in fitting
Minimum generated vacuum value -0.8 bar

Device weight and dimensions

Dimensions (H x W x D) 111 x 210 x 167 mm
Weight 2.5 kg

Scope of Delivery

Device Electronic and vacuum turbocharger actuators tester (ATD-2 model) – 1 pc.
Electrical accessories control and measurement cable (2 m) – 2 pcs.
adapter (0.2 m) – 38 pcs.
power cable (3 m) – 1 pc.
USB A-B cable (1.8 m) – 1 pc.
Pneumatic accessories compressed air supply hose (2 m) – 1 pc.
vacuum hose (1 m) – 2 pcs.
vacuum filter – 1 pc.
6x4 mm adapter – 1 pc.
8x5 mm adapter – 1 pc.
10x6.5 mm adapter – 1 pc.
silencer – 1 pc.
Optional accessories pressure regulator with filter and valve

Supported actuators

BorgWarner0 280 751 050 · 0 280 751048 · 5900 110 7267 · 5900 110 7267 (L) · 5900 110 7373 · 5900 110 7381 · 5900 110 7382 · 5900 110 7397 · 5900 110 7405 · 5900 110 7434 · 5900 110 7435 · 5900 110 7644
Continental5900 110 7639 · 49477-19500 · 49477-19620 · 49694-90290 · 228895-023 · 42950699 · A2C53367342 · A2C84388800
CooperStandard06K145614B · 06K145614C · 06K145614D · 825838-0003
Denso89674-20010 · 89674-52012 · 89674-71021 · 235600-0270
EFFBE5825 711 7019 · 4011188AN · 4011551P
HellaG-001 · G-01 · G-02 · G-004 · G-005 · G-07 · G-08 · G-009 · G-09 · G-013 Audi · G-013 BMW · G-13 Mercedes · G-014 · G-015 · G-016 Audi · G-016 BMW · G-17 · G-18 · G-19 · G-20 · G-21 · G-22 · G-23 · G-24 BMW · G-24 Ford · G-25 · G-26 · G-27 · G-28 · G-29 · G-31 · G-32 BMW · G-32 Ford · G-33 Audi · G-33 Ford · G-34 · G-35 6NW 009 206 · G-35 6NW 009 228 · G-36 · G-40 · G-41 6NW 009 206 · G-41 6NW 009 543 · G-42 · G-44 · G-45 · G-48 6NW 009 206 · G-48 6NW 009 543 · G-49 Audi R · G-49 Jeep · G-50 Audi L · G-50 Ford · G-53 · G-54 · G-59 · G-61 · G-63 · G-64 · G-66 · G-70 · G-72 BMW · G-72 Land Rover · G-074 · G-74 · G-77 · G-79 · G-84 · G-85 · G-88 Ford · G-88 Mercedes · G-89 · G-92 · G-93 · G-96 · G-98 · G-103 · G-105 · G-107 BMW · G-107 Mercedes · G-108 · G-109 · G-113 · G-117 · G-118 · G-124 · G-125 · G-135 · G-136 · G-138 · G-139 · G-141 · G-142 · G-145 · G-149 · G-152 · G-167 · G-168 · G-169 · G-185 BMW · G-185 Mercedes · G-186 · G-187 · G-188 · G-199 · G-202 · G-203 · G-206 · G-208 · G-210 · G-211 · G-213 · G-214 · G-215 · G-216 · G-219 · G-221 · G-222 · G-226 · G-227 · G-228 · G-229 · G-233 · G-234 · G-271 · G-273 · G-276 · G-277 · G-282 · G-285 · G-290 · H-02 · H-03 · 1000M.000168-611 · 6NW 010 099-01 · 6NW 010 099-02 · 6NW 010 099-03 · 6NW 010 099-04 · 6NW 010 099-05 · 6NW 010 099-07 · 6NW 010 099-09 · 6NW 010 099-10 · 6NW 010 430-01 · 6NW 010 430-02 · 6NW 010 430-03 · 6NW 010 430-04 · 6NW 010 430-07 · 6NW 010 430-09 · 6NW 010 430-12 · 6NW 010 430-16 · 6NW 010 430-16 (PRC) · 6NW 010 430-26 · 6NW 010 430-27 · 6NW 010 430-29 · 6NW 010 430-30 · 6NW 010 430-35 · 6NW 010 430-38 · 6NW 010 430-39 · 6NW 010 430-45 · 6NW 010 430-47 · 6NW 010 430-56 · 6NW 010 430-57 · 6NW 010 430-59 · 6NW 010 430-65 · 6NW 010 430-73 · 6NW 011 132-14 · 6NW 011 132-22 · 6NW 011 132-23 · 6NW 011 132-24 · 6NW 011 132-62 · 6NW 011 132-90 · 6NW 011 934-02 · 6NW 011 934-03 · 6NW 012 619-20 12V · 6NW 012 619-24 / 12V · 6NW 934 803-02 · 6NW 008 412 · 6NW 009 206 · 6NW 009 228 · 6NW 009 420 · 6NW 009 483 · 6NW 009 543 · 6NW 009 550 · 6NW 009 660 · 6NW 012.619-20 / 12V · 6NW 012.619-20 12V · 6NW 012.619-24 / 12V · 5900 110 7115 · 5900 110 7336 · 5900 110 7340 · 5900 110 7357 · 5900 911 9156 · 49180-19700 · 49335-19600 · 712120 · 730314 · 752406 · 761963 · 763797 · 767649 · 781751 · 797649 · 797863-0047 · 797863-0072 · 797863-0076 · 797863-0085 · 797863-0120 · 797863-0133 · 826802-0023 · 830604-0016 · 40006716 · 59001107187 · A 256 906 1100 · A 282 090 00 80 · BW 5900 110 7798
Holset05452655
Honeywell750804-04 · 750804-06 · 760804-04 · 787563-10 · 794080-89 · 797407-0004 · 818824-02 · 822309-0004 · 842232-0013 · 845767-0010 · K6T55174
Hyundai WIA39400-08200
Infac25 6030
Kamtec5900 110 7760 · 5900 110 7776 · 5900 110 7803 · 39400-2S200 · 784111-0015 · 892430-0003
Magneti Marelli24119 0448 · 835556-0002 · 835556-0020 · 835556-0062 · 835556-0070 · 835556-0141 · 835556-0237 · 845780 · 845780-0003 · 845780-0003 (B) · 845780-0003 (C) · 845780-0005 · 845780-0021 · 845780-0074 · HC.0146479.E · HC.0164022.B · HC.0168328.E · HC.0168328.F · HC.0174118.A
Mahle1321-000-0123 · 49138-18000 · 70360802 · 70559873 · 70571908 · 70586818 · 72427346 · 72460871 · 72540558
Mando28235-2A610 · EV20000100 · EV20000300
Mitsuba754998-0056 · 812905-0003
Mitsubishi335-19200 · 49135-19498 · 49172-18600 · 49335-19200 · K006T50172
OEM377-19250 · 701223-15 · 724290-18 · 754577-0012 · 769566-0005 · 769566-0006 · 770642-16 · 781151-34 · 787563-04 · 787563-08 · 789871-0008 · 792430-03 · 794080-98 · 794081-0124 · 794081-61 · 794081-148 · 819294-0033 · 819294-0034 · 819294-0048 · 833081-011 · K6T50271 · K6T50574 · K6T50672 · K6T50874 · K6T50876 · K6T50878 · K6T51071 · K6T51072 · K6T51772 · K6T52373 · K6T52672 · K6T52673 · K6T52674 · K6T52971 · K6T55072 · K6T56471 · K6T60072 · K6T60171 · K6T60371 · K6T60871 · SMK 30 6018
Schwitzer177651 · RE548080
Seohan BW5900 110 7220 · 5900 110 7318 · 5900 110 7607 · 5900 110 7813 · 28235-2F200 · 28235-2F250 · 28235-2F250C · 39400-2B260
Sonceboz4146R013 · 5900 110 7006 · 5900 110 7006 A · 5900 110 7019 A · 5900 110 7200 · 5900 110 7304 · 5900 110 7325 · 5900 110 7349 · 5900 110 7675 · 8481R1012 · 855533-0048 · 855533-0051 · 889551-0005
ToyotaCT16 · CT26 · VB35
VDO BW5900 110 70xx · 5900 110 7011 · 5900 110 7032 · 5900 110 7048 · 5900 110 7126 · A2C53351962
VDO IHI21741-01 · E1050V30A2236-0 · E1050V40A0962-0
Vitesco41532708 · A3C0538230000 · GPA T85 T6 CCW
Woco4013135Q

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